Product Description:
Helical Gear Reducer is a kind of helical gear reduction gearbox, which is also known as a helical bevel speed reducer or helical gear speed reducer. It is available in three colors, including blue, silver and black. The ratio of the reducer can reach from 1:1 to 1000:1, and the allowable torque can range from 61N.M to 23200N.M. The output shaft is available in two types, solid shaft and hollow shaft. It is highly reliable, efficient, and provides smooth transmission.
Features:
Efficient Power Transmission: Our Helical Gear Reducer utilizes helical gears, which are designed to transmit power more efficiently compared to other gear types. The helical gear teeth engage gradually, resulting in smooth and quiet operation while minimizing power losses. This efficiency ensures maximum power transmission from the input to the output shaft, optimizing the overall performance of the system.
High Torque Capacity: The Helical Gear Reducer is engineered to handle high torque loads, making it suitable for heavy-duty applications. The precision-crafted helical gears provide excellent load-bearing capabilities, enabling the reducer to withstand and transmit significant torque without compromising performance. This high torque capacity ensures reliable operation and long-term durability in demanding industrial environments.
Compact and Space-Saving Design: Our Helical Gear Reducer features a compact design that allows for easy integration into space-constrained applications. The helical gear arrangement allows for a more compact gearbox compared to other gear types, making it an ideal choice when space is limited. The compact size of the reducer facilitates flexible installation and provides versatility in various industrial setups.
Smooth and Quiet Operation: With its helical gear configuration, our Gear Reducer offers smooth and quiet operation. The gradual engagement of the helical gear teeth reduces noise and vibration, ensuring a quieter working environment. This feature is particularly important in applications where noise reduction is critical, such as in manufacturing facilities or sensitive environments.
High Efficiency and Energy Savings: The Helical Gear Reducer is designed for high efficiency, resulting in energy savings and reduced operating costs. The precision manufacturing of the gears and the optimized gear tooth profile minimize friction losses, enhancing overall efficiency. By reducing energy consumption, our Gear Reducer helps businesses achieve sustainable operations while maximizing productivity.
Versatile and Customizable Options: We offer a wide range of Helical Gear Reducers with various configurations, ratios, and mounting options to suit different application requirements. Whether it's for low-speed, high-torque applications or high-speed, low-torque applications, our product line offers versatility and adaptability. Moreover, our reducers can be customized to meet specific needs, including motor mounting options, shaft configurations, and special coatings or materials for corrosive or harsh environments.
Reliable and Durable Construction: Our Helical Gear Reducers are built to withstand demanding operating conditions. They are constructed using high-quality materials and undergo rigorous quality control measures to ensure reliability and durability. The precision machining and heat treatment processes employed during manufacturing result in a robust and long-lasting product that can endure heavy loads, shock, and vibration.
Technical Parameters:
| Property |
Value |
| Noise Level |
≤60dB |
| Output Shaft |
Solid Shaft/Hollow Shaft |
| Material |
Steel |
| Mounting Type |
Foot Mounted |
| Power |
0.12kW-160kW |
| Temperature Range |
-40℃~+40℃ |
| Output Speed |
0-3000rpm |
| Transmission ratio |
3.41-289.74 |
| Protection level |
IP44-IP58 |
| Ratio |
1:1-1000:1 |
Applications:
Robotics
Helical gear reducers are frequently used in industrial robots and automated machinery. This is because of the reducer's ability to provide high torque at reduced speeds, necessary for moving robotic arms and grippers.
Manufacturing Equipment
Assembly lines to CNC machines often incorporate helical gear reducers to operate tasks such as handling of parts, tool changes, and machining operations. This is due to the powerful rotational torque that the reducers deliver.
Material Handling
Conveyor systems, lifts, cranes, and other material transport machinery rely on helical gear reducers to carry heavy loads in factories, warehouses, construction sites and so on. The reducer allows controlling speeds in these kinds of machinery.
Wind Turbines
The main shafts of wind turbine generators incorporate helical gear reducers in order to reduce high-speed, low-torque rotation of blades to lower-speed, higher-torque movement, suitable for generating electricity.
Agricultural Equipment
Farm vehicles and implements such as tractors, harvesters, balers typically make use of helical gear reducers in order to provide high torque output for operations such as plowing, baling, seeding and spraying.
Lifting Mechanisms
Elevators, hoists, and overhead cranes rely on helical gear reducers for safely lifting and lowering heavy objects, making use of the reduction of motor speeds.
Marine Applications
Helical gear reducers are found aboard ships and boats. They are used to interface high-rpm engines/generators with propellers and other deck machinery that need torque multiplication.
Support and Services:
Helical Gear Reducer Technical Support and Service
We provide technical support and service for Helical Gear Reducers. Our team of experienced engineers and technicians can help you with any technical questions that you may have regarding the product.
We can also provide installation and maintenance services, as well as repair and replacement services if needed. Our team is available 24/7 to provide quick and reliable support.
If you have any questions or require assistance, please don't hesitate to contact us. Our customer service team will be more than happy to help you.
Packing and Shipping:
Packaging and Shipping for Helical Gear Reducer:
Helical Gear Reducers are packaged and shipped in a secure manner to ensure product integrity and safe arrival of the product. The product is securely sealed in a double-walled, corrugated cardboard box. The box is then placed into a larger shipping box with additional cushioning material to protect the product during transport.
The package is clearly marked with the product name, its contents, and the shipping address. A tracking number is assigned to the package and is emailed to the customer for tracking purposes.
