Product Description:
Helical Gear Reducer
Helical gear reducers are a type of bevel gear reducer that is equipped with helical gears to reduce speed and increase torque. They are commonly used in industrial applications such as power transmission, industrial machinery, and robotics. Our helical gear reducers are designed for high performance with a wide range of ratios from 1:1 to 1000:1. Our gearboxes feature solid or hollow input and output shafts with an allowable torque of 61 to 23200N. M, and a protection level of IP44 to IP58.
The helical reduction gearbox uses helical bevel gears which are designed for high torque, low noise and smooth operation. The high torque capabilities of the helical gear reducer make it suitable for heavy-duty applications such as heavy machinery and robotics. The low noise level makes it ideal for quiet environments like medical facilities and laboratories.
Our helical gear reducers are designed for long lasting operation and maximum efficiency. The robust construction and quality materials make them resistant to wear and tear, and the use of advanced design techniques and precision manufacturing ensures a high level of accuracy and reliability.
If you’re looking for a reliable and efficient helical gear reducer, then you’ve come to the right place. Our helical gear reducers are designed to deliver superior performance and maximum reliability, making them the perfect choice for any industrial application.
Features:
Our Helical Gear Reducer is designed to efficiently transmit power, handle high torque loads, offer smooth and quiet operation, and deliver a high level of efficiency with energy savings. It features a compact size and a versatile and customizable design, as well as a reliable and durable construction.
The efficiency of the helical gear configuration ensures maximum power transmission from the input to the output shaft, optimizing the overall performance of the system. The precision-crafted helical gears provide excellent load-bearing capabilities, enabling the reducer to withstand and transmit significant torque without compromising performance. The compact size of the reducer facilitates flexible installation and provides versatility in various industrial setups.
The gradual engagement of the helical gear teeth reduces noise and vibration, ensuring a quieter working environment. The precision manufacturing of the gears and the optimized gear tooth profile minimize friction losses, enhancing overall efficiency, and help reduce energy consumption. We offer a wide range of Helical Gear Reducers with various configurations, ratios, and mounting options to suit different application requirements. The reducers are constructed using high-quality materials and undergo rigorous quality control measures to ensure reliability and durability.
Technical Parameters:
| Parameters |
Details |
| Product Name |
Helical Gear Reducer |
| Power |
0.12kW-160kW |
| Protection level |
IP44-IP58 |
| Output Shaft |
Solid Shaft/Hollow Shaft |
| Color |
Blue/Silver/Black |
| Noise Level |
≤60dB |
| Ratio |
1:1-1000:1 |
| Input Shaft |
Solid Shaft/Hollow Shaft |
| Output Speed |
0-3000rpm |
| Material |
Steel |
Applications:
Robotics
Helical gear reducers are frequently used in industrial robots and other automated machinery to provide a source of high torque at reduced speeds for moving robotic arms and grippers.
Manufacturing equipment
In a wide variety of machines from assembly lines to CNC machines, helical gear reducers transfer rotational torque for tasks like parts handling, tool changes, and machining operations.
Material handling
Helical gear reducers increase the efficiency and safety of conveyor systems, lifts, cranes and other material transport machinery by reducing their motor speed while still delivering heavy payloads at suitable speeds for use in warehouses, factories, and construction sites.
Wind turbines
The main shafts of wind turbine generators employ helical gear reducers to reduce the high-speed low-torque rotation of blades to a lower speed with increased torque, enabling electricity generation.
Agricultural equipment
Helical gear reducers provide the high torque output necessary for tractors, harvesters, balers, and other farm vehicles and implements to perform tasks like plowing, baling, seeding, and spraying.
Lifting mechanisms
The continuous variable speed of helical gear reducers lends itself well to elevators, hoists, and overhead cranes as they step down motor speeds to safely lift and lower heavy objects.
Marine applications
Aboard ships and boats, helical gear reducers interface high-rpm engines/generators with propellers and other deck machinery while providing torque multiplication.
Support and Services:
Helical Gear Reducer technical support and service includes:
- Assisting customers in selecting the appropriate Gear Reducer for their application.
- Providing detailed technical information on our Gear Reducers.
- Assisting customers with troubleshooting and repair.
- Providing information on product modifications and upgrades.
- Providing replacement parts for our Gear Reducers.
- Providing training on installation, operation and maintenance of our Gear Reducers.
Packing and Shipping:
Packaging and Shipping for Helical Gear Reducer:
- The Helical Gear Reducer is packed in a sealed plastic bag and a cardboard box.
- The plastic bag is used to protect the product from contamination.
- The cardboard box is used to protect the product from external impacts during shipping.
- The product is shipped using a reliable courier service.
- All products are shipped with tracking numbers.
